Validation of three-dimensional micro injection molding simulation accuracy

Guido Tosello (Invited author), F.S. Costa (Invited author), Hans Nørgaard Hansen (Invited author)

    Research output: Chapter in Book/Report/Conference proceedingArticle in proceedingsResearchpeer-review


    Data analysis and simulations on micro-molding experiments have been conducted. Micro molding simulations have been executed taking into account actual processing conditions implementation in the software. Various aspects of the simulation set-up have been considered in order to improve the simulation accuracy (i.e. decrease deviations from experimental values): injection speed profile, cavity injection pressure, melt and mold temperatures, three-dimensional mesh parameters, and material rheological characterization. Quality factors investigated for the quantitative comparisons were: short shot length, injection pressure profile, molding mass and flow pattern. The importance of calibrated micro molding process monitoring for an accurate implementation strategy of the simulation and its validation has been demonstrated. In fact, inconsistencies and uncertainties in the experimental data must be minimized to avoid introducing uncertainties in the simulation calculations. Simulations of bulky sub-100 milligrams micro molded parts have been validated and a methodology for accurate micro molding simulations was established.
    Original languageEnglish
    Title of host publication27th World Congress of the Polymer Processing Society
    Publication date2011
    Publication statusPublished - 2011
    EventPPS‐27 - Marrakech, Morocco
    Duration: 1 Jan 2011 → …


    CityMarrakech, Morocco
    Period01/01/2011 → …


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