Test and characterization of reversible solid oxide cells and stacks for innovative renewable energy storage

This work aims at developing an innovative renewable energy storage solution, based on reversible Solid Oxide Cell (rSOC) technology. That is to say, one system optimized to operate either in electrolysis mode (SOEC) to store excess electricity to produce H₂, or in fuel cell mode (SOFC) when energy needs exceed local production, to produce electricity and heat again from H₂ or any other fuel locally available. Firstly, work focused on optimization of the different layers constituting the single SOC cell to reach high initial performance applying state-of-the-art materials as previously reported [1]. Secondly, the initially highest performing cells were selected for long-term reversible SOFC/SOEC single cell tests. Thirdly, these cells were integrated in a stack design optimized for reversible operation at high degrees of H₂ and H₂O utilization. The long-term single cell tests showed significant degradation in galvanostatic test periods during electrolysis but not in fuel cell mode prior to starting the reversible test operation while the degradation diminished during the subsequent rSOC operation of the cells operating at 700 C, +0.6 and -1.2 A/cm² in SOFC and SOEC modes respectively, at fuel utilization (FU) up to 80% in both modes. Electrochemical impedance spectroscopy analyses and post-mortem SEM investigations of tested single cells reveal that the fuel electrodes degraded significantly during the long-term single cell tests. Furthermore, long-term stack tests were conducted on 5-cell stacks, integrating both reference cells and optimised cells. The long-term stack tests were conducted applying different switches between SOFC and SOEC modes. Initially long duration tests (100h each mode) were performed in a mixture of 50% H₂O and 50% H₂ to see the effect of the polarisation only. The alternating cycle SOEC/SOFC was repeated over a 1800 h testing period. Then stack switched daily from SOEC mode (8h in 90% H₂O and 10% H₂ @ 0.84 A/cm² FU 54%) to SOFC (16 h in 100% H₂ @ 0.26A/cm²@ FU 60%) for full cycles over a testing period of 500 h. Stack tests were operated in reversible mode for up to several thousands of hours and results on the stack performance and lifetime will be presented.