Sensing roughness and polish direction

Research output: Chapter in Book/Report/Conference proceedingArticle in proceedingsResearchpeer-review

Abstract

As a part of the work carried out in a project supported by the Danish Council for Technology and Innovation, we have investigated the option of smoothing standard CNC-machined surfaces. In the process of constructing optical prototypes, involving custom-designed optics, the development cost and time consumption can become prohibitive in a research budget. Machining the optical surfaces directly is expensive and time consuming. Alternatively, a more standardized and cheaper machining method can be used, calling for the object to be manually polished. During the polishing process, the operator needs information about the RMS-value of the surface roughness and the current direction of the scratches introduced by the polishing process. The RMS-value indicates to the operator how far he is from the final finish, and the scratch orientation is often specified by the customer in order to avoid complications during the casting process. In this work we present a method for measuring the RMS-values of the surface roughness while simultaneously determining the polishing direction. We are mainly interested in the RMS-values in the range from 0 – 100 nm, which corresponds to the finish categories of A1, A2 and A3 (Finishing guide, Bales). Based on simple intensity measurements, we estimate the RMS-value of the surface roughness, and by using a sectioned annually shaped photo-detector to collect the scattered light, we can determine the direction of polishing and distinguish light scattered from random structures and light scattered from scratches.
Original languageEnglish
Title of host publicationProceedings of SPIE
Number of pages8
Volume9890
PublisherSPIE - International Society for Optical Engineering
Publication date2016
Article number98900S
ISBN (Print)9781510601352
DOIs
Publication statusPublished - 2016
EventOptical Micro- and Nanometrology VI - SQUARE Brussels Meeting Centre, Brussels, Belgium
Duration: 3 Apr 20167 Apr 2016

Conference

ConferenceOptical Micro- and Nanometrology VI
LocationSQUARE Brussels Meeting Centre
CountryBelgium
CityBrussels
Period03/04/201607/04/2016

Bibliographical note

http://proceedings.spiedigitallibrary.org/volume.aspx?volumeid=17636

Keywords

  • Scattering
  • Surface Roughness
  • Surface finish

Cite this

Jakobsen, M. L., Olesen, A. S., Larsen, H. E., Stubager, J., Hanson, S. G., Pedersen, T. F., & Pedersen, H. C. (2016). Sensing roughness and polish direction. In Proceedings of SPIE (Vol. 9890). [98900S] SPIE - International Society for Optical Engineering. https://doi.org/10.1117/12.2229440
Jakobsen, Michael Linde ; Olesen, Anders Sig ; Larsen, Henning Engelbrecht ; Stubager, Jørgen ; Hanson, Steen Grüner ; Pedersen, T.F. ; Pedersen, Henrik Chresten. / Sensing roughness and polish direction. Proceedings of SPIE. Vol. 9890 SPIE - International Society for Optical Engineering, 2016.
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Jakobsen, ML, Olesen, AS, Larsen, HE, Stubager, J, Hanson, SG, Pedersen, TF & Pedersen, HC 2016, Sensing roughness and polish direction. in Proceedings of SPIE. vol. 9890, 98900S, SPIE - International Society for Optical Engineering, Optical Micro- and Nanometrology VI, Brussels, Belgium, 03/04/2016. https://doi.org/10.1117/12.2229440

Sensing roughness and polish direction. / Jakobsen, Michael Linde; Olesen, Anders Sig; Larsen, Henning Engelbrecht; Stubager, Jørgen; Hanson, Steen Grüner; Pedersen, T.F.; Pedersen, Henrik Chresten.

Proceedings of SPIE. Vol. 9890 SPIE - International Society for Optical Engineering, 2016. 98900S.

Research output: Chapter in Book/Report/Conference proceedingArticle in proceedingsResearchpeer-review

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AB - As a part of the work carried out in a project supported by the Danish Council for Technology and Innovation, we have investigated the option of smoothing standard CNC-machined surfaces. In the process of constructing optical prototypes, involving custom-designed optics, the development cost and time consumption can become prohibitive in a research budget. Machining the optical surfaces directly is expensive and time consuming. Alternatively, a more standardized and cheaper machining method can be used, calling for the object to be manually polished. During the polishing process, the operator needs information about the RMS-value of the surface roughness and the current direction of the scratches introduced by the polishing process. The RMS-value indicates to the operator how far he is from the final finish, and the scratch orientation is often specified by the customer in order to avoid complications during the casting process. In this work we present a method for measuring the RMS-values of the surface roughness while simultaneously determining the polishing direction. We are mainly interested in the RMS-values in the range from 0 – 100 nm, which corresponds to the finish categories of A1, A2 and A3 (Finishing guide, Bales). Based on simple intensity measurements, we estimate the RMS-value of the surface roughness, and by using a sectioned annually shaped photo-detector to collect the scattered light, we can determine the direction of polishing and distinguish light scattered from random structures and light scattered from scratches.

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KW - Surface finish

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M3 - Article in proceedings

SN - 9781510601352

VL - 9890

BT - Proceedings of SPIE

PB - SPIE - International Society for Optical Engineering

ER -

Jakobsen ML, Olesen AS, Larsen HE, Stubager J, Hanson SG, Pedersen TF et al. Sensing roughness and polish direction. In Proceedings of SPIE. Vol. 9890. SPIE - International Society for Optical Engineering. 2016. 98900S https://doi.org/10.1117/12.2229440