Review on Development and Testing of New Tribology Systems for Sheet Metal Forming

Niels Bay; Esmeray Üstünyagiz; Mohd Hafis Sulaiman; Marcel Moghadam; Chris V. Nielsen

doi:10.1007/978-3-031-41341-4_29

Review on Development and Testing of New Tribology Systems for Sheet Metal Forming

Niels Bay^*, Esmeray Üstünyagiz, Mohd Hafis Sulaiman, Marcel Moghadam, Chris V. Nielsen

^*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceeding › Article in proceedings › Research › peer-review

Abstract

The increasing focus on environmental issues in industrial production has resulted in various attempts to develop new, environmentally friendly tribology systems for metal forming in order to substitute hazardous lubricants such as
chlorinated paraffin oils. The authors have been engaged in a framework program ‘SHETRIB - New environmentally benign sheetmetal forming tribology systems’ in collaboration with Danish and Swedish industry. A number of new solutions are presented: (i) further development of a methodology for off-line testing of new, environmentally friendly lubricants, (ii) successful testing and introduction of new, environmentally benign lubricants in industry, (iii) development of a tool coating diminishing the risk of galling in sheet stamping and ironing of tribologically difficult workpiece materials such as stainless steel, and (iv) development of tailored tool surfaces enhancing micro-plastohydrodynamic lubrication in deep drawing and ironing. Different ways to detect the onset of galling are also presented including acoustic emission, a promising alternative for on-line production monitoring.

Original language	English
Title of host publication	Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity (ICTP 2023)
Editors	K. Mocellin, PO. Bouchard, R. Bigot, T. Balan
Volume	3
Place of Publication	Cham
Publisher	Springer
Publication date	2023
Pages	277-291
ISBN (Print)	978-3-031-41340-7
ISBN (Electronic)	978-3-031-41341-4
DOIs	https://doi.org/10.1007/978-3-031-41341-4_29
Publication status	Published - 2023
Event	International Conference on the Technology of Plasticity - Mandelieu-La, France Duration: 24 Sept 2023 → 29 Sept 2023

Conference

Conference	International Conference on the Technology of Plasticity
Country/Territory	France
City	Mandelieu-La
Period	24/09/2023 → 29/09/2023

Series	Lecture Notes in Mechanical Engineering
Volume	3
ISSN	2195-4356

Keywords

Off-line production testing
Environmentally benign lubricants
Tailored tool surfaces
Tool coatings
On-line production monitoring of galling

Access to Document

10.1007/978-3-031-41341-4_29

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Bay, N., Üstünyagiz, E., Sulaiman, M. H., Moghadam, M., & Nielsen, C. V. (2023). Review on Development and Testing of New Tribology Systems for Sheet Metal Forming. In K. Mocellin, PO. Bouchard, R. Bigot, & T. Balan (Eds.), Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity (ICTP 2023) (Vol. 3, pp. 277-291). Springer. https://doi.org/10.1007/978-3-031-41341-4_29

Bay, Niels ; Üstünyagiz, Esmeray ; Sulaiman, Mohd Hafis et al. / Review on Development and Testing of New Tribology Systems for Sheet Metal Forming. Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity (ICTP 2023). editor / K. Mocellin ; PO. Bouchard ; R. Bigot ; T. Balan. Vol. 3 Cham : Springer, 2023. pp. 277-291 (Lecture Notes in Mechanical Engineering, Vol. 3).

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abstract = "The increasing focus on environmental issues in industrial production has resulted in various attempts to develop new, environmentally friendly tribology systems for metal forming in order to substitute hazardous lubricants such as chlorinated paraffin oils. The authors have been engaged in a framework program {\textquoteleft}SHETRIB - New environmentally benign sheetmetal forming tribology systems{\textquoteright} in collaboration with Danish and Swedish industry. A number of new solutions are presented: (i) further development of a methodology for off-line testing of new, environmentally friendly lubricants, (ii) successful testing and introduction of new, environmentally benign lubricants in industry, (iii) development of a tool coating diminishing the risk of galling in sheet stamping and ironing of tribologically difficult workpiece materials such as stainless steel, and (iv) development of tailored tool surfaces enhancing micro-plastohydrodynamic lubrication in deep drawing and ironing. Different ways to detect the onset of galling are also presented including acoustic emission, a promising alternative for on-line production monitoring.",

keywords = "Off-line production testing, Environmentally benign lubricants, Tailored tool surfaces, Tool coatings, On-line production monitoring of galling",

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booktitle = "Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity (ICTP 2023)",

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Bay, N, Üstünyagiz, E, Sulaiman, MH, Moghadam, M & Nielsen, CV 2023, Review on Development and Testing of New Tribology Systems for Sheet Metal Forming. in K Mocellin, PO Bouchard, R Bigot & T Balan (eds), Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity (ICTP 2023). vol. 3, Springer, Cham, Lecture Notes in Mechanical Engineering, vol. 3, pp. 277-291, International Conference on the Technology of Plasticity, Mandelieu-La, France, 24/09/2023. https://doi.org/10.1007/978-3-031-41341-4_29

Review on Development and Testing of New Tribology Systems for Sheet Metal Forming. / Bay, Niels; Üstünyagiz, Esmeray; Sulaiman, Mohd Hafis et al.
Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity (ICTP 2023). ed. / K. Mocellin; PO. Bouchard; R. Bigot; T. Balan. Vol. 3 Cham: Springer, 2023. p. 277-291 (Lecture Notes in Mechanical Engineering, Vol. 3).

Research output: Chapter in Book/Report/Conference proceeding › Article in proceedings › Research › peer-review

TY - GEN

T1 - Review on Development and Testing of New Tribology Systems for Sheet Metal Forming

AU - Bay, Niels

AU - Üstünyagiz, Esmeray

AU - Sulaiman, Mohd Hafis

AU - Moghadam, Marcel

AU - Nielsen, Chris V.

PY - 2023

Y1 - 2023

N2 - The increasing focus on environmental issues in industrial production has resulted in various attempts to develop new, environmentally friendly tribology systems for metal forming in order to substitute hazardous lubricants such as chlorinated paraffin oils. The authors have been engaged in a framework program ‘SHETRIB - New environmentally benign sheetmetal forming tribology systems’ in collaboration with Danish and Swedish industry. A number of new solutions are presented: (i) further development of a methodology for off-line testing of new, environmentally friendly lubricants, (ii) successful testing and introduction of new, environmentally benign lubricants in industry, (iii) development of a tool coating diminishing the risk of galling in sheet stamping and ironing of tribologically difficult workpiece materials such as stainless steel, and (iv) development of tailored tool surfaces enhancing micro-plastohydrodynamic lubrication in deep drawing and ironing. Different ways to detect the onset of galling are also presented including acoustic emission, a promising alternative for on-line production monitoring.

AB - The increasing focus on environmental issues in industrial production has resulted in various attempts to develop new, environmentally friendly tribology systems for metal forming in order to substitute hazardous lubricants such as chlorinated paraffin oils. The authors have been engaged in a framework program ‘SHETRIB - New environmentally benign sheetmetal forming tribology systems’ in collaboration with Danish and Swedish industry. A number of new solutions are presented: (i) further development of a methodology for off-line testing of new, environmentally friendly lubricants, (ii) successful testing and introduction of new, environmentally benign lubricants in industry, (iii) development of a tool coating diminishing the risk of galling in sheet stamping and ironing of tribologically difficult workpiece materials such as stainless steel, and (iv) development of tailored tool surfaces enhancing micro-plastohydrodynamic lubrication in deep drawing and ironing. Different ways to detect the onset of galling are also presented including acoustic emission, a promising alternative for on-line production monitoring.

KW - Off-line production testing

KW - Environmentally benign lubricants

KW - Tailored tool surfaces

KW - Tool coatings

KW - On-line production monitoring of galling

U2 - 10.1007/978-3-031-41341-4_29

DO - 10.1007/978-3-031-41341-4_29

M3 - Article in proceedings

SN - 978-3-031-41340-7

VL - 3

T3 - Lecture Notes in Mechanical Engineering

SP - 277

EP - 291

BT - Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity (ICTP 2023)

A2 - Mocellin, K.

A2 - Bouchard, PO.

A2 - Bigot, R.

A2 - Balan, T.

PB - Springer

CY - Cham

T2 - International Conference on the Technology of Plasticity

Y2 - 24 September 2023 through 29 September 2023

ER -

Bay N, Üstünyagiz E, Sulaiman MH, Moghadam M, Nielsen CV. Review on Development and Testing of New Tribology Systems for Sheet Metal Forming. In Mocellin K, Bouchard PO, Bigot R, Balan T, editors, Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity (ICTP 2023). Vol. 3. Cham: Springer. 2023. p. 277-291. (Lecture Notes in Mechanical Engineering, Vol. 3). doi: 10.1007/978-3-031-41341-4_29

Review on Development and Testing of New Tribology Systems for Sheet Metal Forming

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