Pilot-scale in-situ biomethanation of sewage sludge: Effects of gas recirculation method

The methanation efficiency and operational stability of a 2 m3 pilot-scale in-situ biomethanation reactor were investigated using on-site sewage sludge as the substrate, at a wastewater treatment plant. In parallel, a laboratory-scale study was conducted. Hydrogen conversion efficiencies of 96.7 and 97.5 %, and average methane contents of 84.2 and 83.2 % were obtained, for the laboratory and pilot experiments, respectively. The pilot-scale digester was operated at various conditions for 137 d, of which the last 30 d were stable with a high biomethanation efficiency and an average pH of 8.2. Gas recirculation increased the hydrogen conversion efficiency. When hydrogen injection and gas recirculation were applied separately, a 96 % lower gas recirculation rate was needed to achieve the same hydrogen conversion efficiency, compared to a mixture of hydrogen injection and gas recirculation in the same line. These findings may facilitate the selection of suitable gas recirculation concepts for practical biomethanation applications.