Physical modeling and numerical simulation of V-die forging ingot with central void

Peter Christiansen; Jesper Henri Hattel; Niels Bay; Paulo A.F. Martins

doi:10.1177/0954406213517878

Physical modeling and numerical simulation of V-die forging ingot with central void

Peter Christiansen, Jesper Henri Hattel, Niels Bay, Paulo A.F. Martins

University of Lisbon

Research output: Contribution to journal › Journal article › Research › peer-review

Abstract

Numerical simulation and physical modeling performed on small-scale ingots made from pure lead, having a hole drilled through their centerline to mimic porosity, are utilized to characterize the deformation mechanics of a single open die forging compression stage and to identify the influence of the lower V-die angle on porosity closure and forging load requirements of large cast ingots. Results show that a lower V-die angle of 120 provides the best closure of centerline porosity without demanding the highest forging loads or developing unreasonably asymmetric shapes that may create difficulties in multi-stage open die forging procedures.

Original language	English
Journal	Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
Volume	228
Issue number	13
Pages (from-to)	2347-2356
ISSN	0954-4062
DOIs	https://doi.org/10.1177/0954406213517878
Publication status	Published - 2014

Keywords

Open die forging
V-shaped die
Porosity closure
Physical Modeling
Numerical simulation

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10.1177/0954406213517878

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title = "Physical modeling and numerical simulation of V-die forging ingot with central void",

abstract = "Numerical simulation and physical modeling performed on small-scale ingots made from pure lead, having a hole drilled through their centerline to mimic porosity, are utilized to characterize the deformation mechanics of a single open die forging compression stage and to identify the influence of the lower V-die angle on porosity closure and forging load requirements of large cast ingots. Results show that a lower V-die angle of 120 provides the best closure of centerline porosity without demanding the highest forging loads or developing unreasonably asymmetric shapes that may create difficulties in multi-stage open die forging procedures.",

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language = "English",

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Physical modeling and numerical simulation of V-die forging ingot with central void. / Christiansen, Peter; Hattel, Jesper Henri ; Bay, Niels et al.
In: Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Vol. 228, No. 13, 2014, p. 2347-2356.

Research output: Contribution to journal › Journal article › Research › peer-review

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T1 - Physical modeling and numerical simulation of V-die forging ingot with central void

AU - Christiansen, Peter

AU - Hattel, Jesper Henri

AU - Bay, Niels

AU - Martins, Paulo A.F.

PY - 2014

Y1 - 2014

N2 - Numerical simulation and physical modeling performed on small-scale ingots made from pure lead, having a hole drilled through their centerline to mimic porosity, are utilized to characterize the deformation mechanics of a single open die forging compression stage and to identify the influence of the lower V-die angle on porosity closure and forging load requirements of large cast ingots. Results show that a lower V-die angle of 120 provides the best closure of centerline porosity without demanding the highest forging loads or developing unreasonably asymmetric shapes that may create difficulties in multi-stage open die forging procedures.

AB - Numerical simulation and physical modeling performed on small-scale ingots made from pure lead, having a hole drilled through their centerline to mimic porosity, are utilized to characterize the deformation mechanics of a single open die forging compression stage and to identify the influence of the lower V-die angle on porosity closure and forging load requirements of large cast ingots. Results show that a lower V-die angle of 120 provides the best closure of centerline porosity without demanding the highest forging loads or developing unreasonably asymmetric shapes that may create difficulties in multi-stage open die forging procedures.

KW - Open die forging

KW - V-shaped die

KW - Porosity closure

KW - Physical Modeling

KW - Numerical simulation

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DO - 10.1177/0954406213517878

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JF - Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science

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ER -

Physical modeling and numerical simulation of V-die forging ingot with central void

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