Oxidation inhibition of 3D printed porous steel by ceria-activated multilayers

Zhipeng Zhou; Venkata Karthik Nadimpalli; Aakil Raj Lalwani; Shu Wang; Yijing Shang; Zhihao Pan; David Bue Pedersen; Vincenzo Esposito

doi:10.1016/j.corsci.2023.111010

Oxidation inhibition of 3D printed porous steel by ceria-activated multilayers

Zhipeng Zhou^*, Venkata Karthik Nadimpalli, Aakil Raj Lalwani, Shu Wang, Yijing Shang, Zhihao Pan, David Bue Pedersen, Vincenzo Esposito^*

^*Corresponding author for this work

Research output: Contribution to journal › Journal article › Research › peer-review

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Abstract

A 3D-printed porous 410 L steel support with a novel ceramic multi-coating is fabricated to improve the oxidation resistance of porous metal components for extreme conditions. Simplified support´s morphology with straight channels fabricated by laser powder bed fusion enhances the applicability of wet-chemical coating methods. A multi-coating method combining electrophoretic deposition and infiltration improves the ceramic/steel interface. Ceria-based coatings with catalytic activity towards H₂O and O₂ provide both physical and dynamic chemical protection mechanisms. Excellent electro-chemo-mechanical stability and superior corrosion resistance (0.26×10^-15 g² cm⁴ s^-1) are shown at 750 ^°C in air-3% H₂O for 122h.

Original language	English
Article number	111010
Journal	Corrosion Science
Volume	214
Number of pages	11
ISSN	0010-938X
DOIs	https://doi.org/10.1016/j.corsci.2023.111010
Publication status	Published - 2023

Keywords

Ceria
Coating
Laser powder bed fusion
Oxidation inhibition
Stainless steels

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title = "Oxidation inhibition of 3D printed porous steel by ceria-activated multilayers",

abstract = "A 3D-printed porous 410 L steel support with a novel ceramic multi-coating is fabricated to improve the oxidation resistance of porous metal components for extreme conditions. Simplified support´s morphology with straight channels fabricated by laser powder bed fusion enhances the applicability of wet-chemical coating methods. A multi-coating method combining electrophoretic deposition and infiltration improves the ceramic/steel interface. Ceria-based coatings with catalytic activity towards H2O and O2 provide both physical and dynamic chemical protection mechanisms. Excellent electro-chemo-mechanical stability and superior corrosion resistance (0.26×10-15 g2 cm4 s-1) are shown at 750 °C in air-3% H2O for 122h.",

keywords = "Ceria, Coating, Laser powder bed fusion, Oxidation inhibition, Stainless steels",

author = "Zhipeng Zhou and Nadimpalli, {Venkata Karthik} and Lalwani, {Aakil Raj} and Shu Wang and Yijing Shang and Zhihao Pan and Pedersen, {David Bue} and Vincenzo Esposito",

year = "2023",

doi = "10.1016/j.corsci.2023.111010",

language = "English",

volume = "214",

journal = "Corrosion Science",

issn = "0010-938X",

publisher = "Elsevier",

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TY - JOUR

T1 - Oxidation inhibition of 3D printed porous steel by ceria-activated multilayers

AU - Zhou, Zhipeng

AU - Nadimpalli, Venkata Karthik

AU - Lalwani, Aakil Raj

AU - Wang, Shu

AU - Shang, Yijing

AU - Pan, Zhihao

AU - Pedersen, David Bue

AU - Esposito, Vincenzo

PY - 2023

Y1 - 2023

N2 - A 3D-printed porous 410 L steel support with a novel ceramic multi-coating is fabricated to improve the oxidation resistance of porous metal components for extreme conditions. Simplified support´s morphology with straight channels fabricated by laser powder bed fusion enhances the applicability of wet-chemical coating methods. A multi-coating method combining electrophoretic deposition and infiltration improves the ceramic/steel interface. Ceria-based coatings with catalytic activity towards H2O and O2 provide both physical and dynamic chemical protection mechanisms. Excellent electro-chemo-mechanical stability and superior corrosion resistance (0.26×10-15 g2 cm4 s-1) are shown at 750 °C in air-3% H2O for 122h.

AB - A 3D-printed porous 410 L steel support with a novel ceramic multi-coating is fabricated to improve the oxidation resistance of porous metal components for extreme conditions. Simplified support´s morphology with straight channels fabricated by laser powder bed fusion enhances the applicability of wet-chemical coating methods. A multi-coating method combining electrophoretic deposition and infiltration improves the ceramic/steel interface. Ceria-based coatings with catalytic activity towards H2O and O2 provide both physical and dynamic chemical protection mechanisms. Excellent electro-chemo-mechanical stability and superior corrosion resistance (0.26×10-15 g2 cm4 s-1) are shown at 750 °C in air-3% H2O for 122h.

KW - Ceria

KW - Coating

KW - Laser powder bed fusion

KW - Oxidation inhibition

KW - Stainless steels

U2 - 10.1016/j.corsci.2023.111010

DO - 10.1016/j.corsci.2023.111010

M3 - Journal article

SN - 0010-938X

VL - 214

JO - Corrosion Science

JF - Corrosion Science

M1 - 111010

ER -

Oxidation inhibition of 3D printed porous steel by ceria-activated multilayers

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