On the utilization of radial extrusion to characterize fracture forming limits. Part I – methodology and tooling

Rui F. V. Sampaio, João P. M. Pragana, Ivo M.F. Bragança, Carlos M.A. Silva, Chris V. Nielsen, Paulo A.F. Martins

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Abstract

This paper and its second part introduce a new formability test based on double-action radial extrusion to characterize material formability in the bulk-to-sheet material flow transitions that are commonly found in metal forming. This first part draws from the presentation of a multidirectional tool, which was designed to convert the vertical press stroke into horizontal movement of the extrusion punches towards each other, to aspects of experimental strain determination, fractography and finite element analysis. The methodology and tooling that are introduced here pave the way for subsequent testing and modelling of the different modes of fracture in three-dimensional to plane-stress evolutions, typical of bulk-to-sheet material flow transitions, by means of the new proposed test.
Original languageEnglish
Title of host publicationSheet Metal 2023 : 20th International Conference on Sheet Metal
EditorsMarion Merklein, Hinnerk Hagenah, Joost R. Duflou, Livan Fratini, Paulo Martins, Gerson Meschut, Fabrizio Micari
Volume25
PublisherMaterials Research Forum LLC
Publication date2023
Pages229-236
Article number29
DOIs
Publication statusPublished - 2023
Event20th International Conference on Sheet Metal - Erlangen-Nürnberg, Germany
Duration: 2 Apr 20235 Apr 2023
Conference number: 20

Conference

Conference20th International Conference on Sheet Metal
Number20
Country/TerritoryGermany
CityErlangen-Nürnberg
Period02/04/202305/04/2023

Keywords

  • Forming
  • Failure
  • Stress State Transitions

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