Offline tool trajectory compensation for cutting forces induced errors in a portable machine tool

Alessandro Checchi*, Giuseppe Dalla Costa, Christian Haastrup Merrild, Giuliano Bissacco, Hans Nørgaard Hansen

*Corresponding author for this work

Research output: Contribution to journalJournal articleResearchpeer-review

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Abstract

Portable machine tools are designed to reduce costs and resources necessary to perform dedicated tasks, such as milling of large components like wind turbine hubs. Such machines however lack in performance (e.g. stiffness, accuracy, thermal stability) with respect to conventional machine tools and may require compensation strategies to guarantee adequate accuracy. An offline compensation methodology, involving tool trajectory modification, based on the calculation of tool center point displacements from prediction of cutting forces and static stiffness characterization was implemented on a portable machine tool. The offline compensation was validated through a posteriori comparison with the nominal cutting conditions.
Original languageEnglish
JournalProcedia CIRP
Volume82
Pages (from-to)527-531
ISSN2212-8271
DOIs
Publication statusPublished - 2019
Event17th CIRP Conference on Modelling of Machining Operations - Sheffield, United Kingdom
Duration: 13 Jun 201914 Jun 2019
Conference number: 17

Conference

Conference17th CIRP Conference on Modelling of Machining Operations
Number17
CountryUnited Kingdom
CitySheffield
Period13/06/201914/06/2019

Keywords

  • Compensation
  • Deformation
  • Milling

Cite this

@article{c246af628eb04285b1992b1ba52597f6,
title = "Offline tool trajectory compensation for cutting forces induced errors in a portable machine tool",
abstract = "Portable machine tools are designed to reduce costs and resources necessary to perform dedicated tasks, such as milling of large components like wind turbine hubs. Such machines however lack in performance (e.g. stiffness, accuracy, thermal stability) with respect to conventional machine tools and may require compensation strategies to guarantee adequate accuracy. An offline compensation methodology, involving tool trajectory modification, based on the calculation of tool center point displacements from prediction of cutting forces and static stiffness characterization was implemented on a portable machine tool. The offline compensation was validated through a posteriori comparison with the nominal cutting conditions.",
keywords = "Compensation, Deformation, Milling",
author = "Alessandro Checchi and {Dalla Costa}, Giuseppe and Merrild, {Christian Haastrup} and Giuliano Bissacco and Hansen, {Hans N{\o}rgaard}",
year = "2019",
doi = "10.1016/j.procir.2019.05.025",
language = "English",
volume = "82",
pages = "527--531",
journal = "Procedia CIRP",
issn = "2212-8271",
publisher = "Elsevier",

}

Offline tool trajectory compensation for cutting forces induced errors in a portable machine tool. / Checchi, Alessandro; Dalla Costa, Giuseppe; Merrild, Christian Haastrup; Bissacco, Giuliano; Hansen, Hans Nørgaard.

In: Procedia CIRP, Vol. 82, 2019, p. 527-531.

Research output: Contribution to journalJournal articleResearchpeer-review

TY - JOUR

T1 - Offline tool trajectory compensation for cutting forces induced errors in a portable machine tool

AU - Checchi, Alessandro

AU - Dalla Costa, Giuseppe

AU - Merrild, Christian Haastrup

AU - Bissacco, Giuliano

AU - Hansen, Hans Nørgaard

PY - 2019

Y1 - 2019

N2 - Portable machine tools are designed to reduce costs and resources necessary to perform dedicated tasks, such as milling of large components like wind turbine hubs. Such machines however lack in performance (e.g. stiffness, accuracy, thermal stability) with respect to conventional machine tools and may require compensation strategies to guarantee adequate accuracy. An offline compensation methodology, involving tool trajectory modification, based on the calculation of tool center point displacements from prediction of cutting forces and static stiffness characterization was implemented on a portable machine tool. The offline compensation was validated through a posteriori comparison with the nominal cutting conditions.

AB - Portable machine tools are designed to reduce costs and resources necessary to perform dedicated tasks, such as milling of large components like wind turbine hubs. Such machines however lack in performance (e.g. stiffness, accuracy, thermal stability) with respect to conventional machine tools and may require compensation strategies to guarantee adequate accuracy. An offline compensation methodology, involving tool trajectory modification, based on the calculation of tool center point displacements from prediction of cutting forces and static stiffness characterization was implemented on a portable machine tool. The offline compensation was validated through a posteriori comparison with the nominal cutting conditions.

KW - Compensation

KW - Deformation

KW - Milling

U2 - 10.1016/j.procir.2019.05.025

DO - 10.1016/j.procir.2019.05.025

M3 - Journal article

VL - 82

SP - 527

EP - 531

JO - Procedia CIRP

JF - Procedia CIRP

SN - 2212-8271

ER -