Numerical analysis of a premixed green e-fuel combustion with large eddy simulation: effects of the number of pilot fuel nozzle holes on auto-ignition

The future fuel for marine engines is not yet decided. However, it is well-known that utilizing green alternative e-fuels is a big step in the way of decarbonization. Dual-fuel (DF) engines offer great fuel flexibility with possibility of using different green gaseous e-fuels like methane and ammonia. The ignition of the lean premixed gaseous fuel in a DF engine depends on the auto-ignition of the injected pilot diesel fuel. Therefore, a proper autoignition of the pilot diesel is important in these engines. In the present study, large eddy simulation is carried out to study the auto-ignition process of pilot diesel in premixed methane-diesel DF combustion in a constant volume combustion chamber. The entire DF combustion processes involving methane injection, methane/air mixing, pilot diesel injection, and ignition are simulated. The numerical model is validated against experimental data. The base case has a pilot diesel injector with 8 nozzle holes. The auto-ignition process in two other cases with 4 nozzle holes are investigated and compared with the base case. Considering same amount of pilot fuel, the injection rate is assumed to be double in one the cases, while in the other case, the injection duration is doubled. The results show that the ignition process in the case with 4 nozzle holes and double injection rate is incomplete due to flame impingement on the walls. However, a reduction of the nozzle hole numbers can improve diesel pilot ignition in the case with 4 nozzle holes and double injection duration. The higher fuel mass per orifice leads to an increased fuel concentration within the diesel pilot sprays and higher combustion rate than the base case. Furthermore, more confined spray envelope in the case with double injection duration leads to an increased reactivity and more efficient auto-ignition process than the case with double injection rate.