Multiple-Core Transformer Design Based on Half-Turn Structure in Two-Stage DC-DC Converter for Battery Storage System

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Abstract

This paper aims to design a two-stage Buck-LLC DC/DC converter for battery energy storage system (BESS). Buck converter in the first stage features fast response for regulating, and together with second stage LLC-DCX, high power density and high efficiency can be achieved. To minimize the switching loss and boost the efficiency of GaN devices, dead time and magnetizing inductance are optimized. Moreover, different multiple-core planar transformers are proposed and compared in this paper. To achieve an improved winding design practice, winding loss models are built and simulated based on Finite Element Analysis (FEA). Proposed multiple-core transformer with half-turn structure is verified to be outstanding in eliminating proximity effect which reduces the winding loss by 27% compared to single-core design. A 384 V/12 V 240 W Buck-LLC converter is demonstrated, achieving a peak efficiency of 96%.
Original languageEnglish
Title of host publicationProceedings of 2025 IEEE Applied Power Electronics Conference and Exposition
PublisherIEEE
Publication date2025
Pages2035-2042
Article number10977034
ISBN (Print)979-8-3315-1612-3
DOIs
Publication statusPublished - 2025
Event2025 IEEE Applied Power Electronics Conference and Exposition - Georgia World Conference Center, Atlanta, United States
Duration: 16 Mar 202520 Mar 2025

Conference

Conference2025 IEEE Applied Power Electronics Conference and Exposition
LocationGeorgia World Conference Center
Country/TerritoryUnited States
CityAtlanta
Period16/03/202520/03/2025

Keywords

  • Power system measurements
  • Transmission line matrix methods
  • Windings
  • Proximity effects
  • Magnetic devices
  • Switching loss
  • Transformers
  • Power electronics
  • Batteries
  • Periodic structures

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