Mould Design and Material selection for Film Insert Moulding of Direct Methanol Fuel Cell Packaging

Timo Wöhner, S. Senkbeil, T. L. Olesen, Hans Nørgaard Hansen, Aminul Islam, Guido Tosello

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    Abstract

    This paper presents the mould design for an injection moulding (IM) process for the production of a methanol container for the use in small, passive Direct Methanol Fuel Cell (DMFC) systems, which are intended to be used in behind-the-ear hearing aid systems. One of the crucial properties of this container is to enable venting of CO2, which is produced during the use of the DMFC system. This attribute is realized by a functional film insert in the form of a microporous, oleophobic membrane, which covers a venting hole in the injection moulded part of the container. The mould was designed to allow for the production of containers with different venting area and location of the venting holes and the use of different membrane thicknesses by using the same mould. Mould design and material selection are presented.
    Original languageEnglish
    Title of host publicationProceedings of the 4M/ICOMM2015 Conference
    EditorsMassimiliano Annoni, Irene Fassi, Gloria J. Wiens, Stefan Dimov
    Number of pages8
    PublisherResearch Publishing Services
    Publication date2015
    ISBN (Electronic)978-981-09-4609-8
    DOIs
    Publication statusPublished - 2015
    Event4M/ICOMM2015 Conference - Milan, Italy
    Duration: 31 Mar 20152 Apr 2015
    http://www.4m-association.org/conference/2015

    Conference

    Conference4M/ICOMM2015 Conference
    Country/TerritoryItaly
    CityMilan
    Period31/03/201502/04/2015
    Internet address

    Keywords

    • Film insert moulding
    • Polymer membrane
    • DMFC

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