Limits of Lubrication in Backward Can Extrusion

Analysis by the finite-element method and physical modelling experiments

B Bennani, Niels Bay

    Research output: Contribution to journalJournal articleResearchpeer-review

    Abstract

    The increasing demand in industry to produce cans at low reduction by the backward extrusion process involves better understanding of this process. To analyse the process, numerical simulations by the finite-element method and experimental simulations by physical modelling using wax as a model material have been performed. These simulations gave good results concerning the prediction of the flow modes and the corresponding surface expansions of the workpiece material occurring at the contact surface between the can and the punch. These predictions set the limits of the can height, depending on the reduction, the punch geometry, the workpiece material and the friction factor, in order to avoid the risk of damage caused by stiction of the workpiece material to the punch face. The influence of these different parameters on the distribution of the surface expansion along the inner can wall and bottom is determined. The numerical and experimental simulations showed good accordance.
    Original languageEnglish
    JournalJournal of Materials Processing Technology
    Volume61
    Issue number3
    Pages (from-to)275-286
    ISSN0924-0136
    DOIs
    Publication statusPublished - 1996

    Keywords

    • backward extrusion
    • lubrication
    • sliding prediction
    • striction prediction
    • finite-element method analysis
    • physical modelling experiment
    • finite-element method experiment correlation

    Cite this

    @article{0f287e032a40487d9e0bf42b201be546,
    title = "Limits of Lubrication in Backward Can Extrusion: Analysis by the finite-element method and physical modelling experiments",
    abstract = "The increasing demand in industry to produce cans at low reduction by the backward extrusion process involves better understanding of this process. To analyse the process, numerical simulations by the finite-element method and experimental simulations by physical modelling using wax as a model material have been performed. These simulations gave good results concerning the prediction of the flow modes and the corresponding surface expansions of the workpiece material occurring at the contact surface between the can and the punch. These predictions set the limits of the can height, depending on the reduction, the punch geometry, the workpiece material and the friction factor, in order to avoid the risk of damage caused by stiction of the workpiece material to the punch face. The influence of these different parameters on the distribution of the surface expansion along the inner can wall and bottom is determined. The numerical and experimental simulations showed good accordance.",
    keywords = "backward extrusion, lubrication, sliding prediction, striction prediction, finite-element method analysis, physical modelling experiment, finite-element method experiment correlation",
    author = "B Bennani and Niels Bay",
    year = "1996",
    doi = "10.1016/0924-0136(95)02181-7",
    language = "English",
    volume = "61",
    pages = "275--286",
    journal = "Journal of Materials Processing Technology",
    issn = "0924-0136",
    publisher = "Elsevier",
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    }

    Limits of Lubrication in Backward Can Extrusion : Analysis by the finite-element method and physical modelling experiments. / Bennani, B; Bay, Niels.

    In: Journal of Materials Processing Technology, Vol. 61, No. 3, 1996, p. 275-286.

    Research output: Contribution to journalJournal articleResearchpeer-review

    TY - JOUR

    T1 - Limits of Lubrication in Backward Can Extrusion

    T2 - Analysis by the finite-element method and physical modelling experiments

    AU - Bennani, B

    AU - Bay, Niels

    PY - 1996

    Y1 - 1996

    N2 - The increasing demand in industry to produce cans at low reduction by the backward extrusion process involves better understanding of this process. To analyse the process, numerical simulations by the finite-element method and experimental simulations by physical modelling using wax as a model material have been performed. These simulations gave good results concerning the prediction of the flow modes and the corresponding surface expansions of the workpiece material occurring at the contact surface between the can and the punch. These predictions set the limits of the can height, depending on the reduction, the punch geometry, the workpiece material and the friction factor, in order to avoid the risk of damage caused by stiction of the workpiece material to the punch face. The influence of these different parameters on the distribution of the surface expansion along the inner can wall and bottom is determined. The numerical and experimental simulations showed good accordance.

    AB - The increasing demand in industry to produce cans at low reduction by the backward extrusion process involves better understanding of this process. To analyse the process, numerical simulations by the finite-element method and experimental simulations by physical modelling using wax as a model material have been performed. These simulations gave good results concerning the prediction of the flow modes and the corresponding surface expansions of the workpiece material occurring at the contact surface between the can and the punch. These predictions set the limits of the can height, depending on the reduction, the punch geometry, the workpiece material and the friction factor, in order to avoid the risk of damage caused by stiction of the workpiece material to the punch face. The influence of these different parameters on the distribution of the surface expansion along the inner can wall and bottom is determined. The numerical and experimental simulations showed good accordance.

    KW - backward extrusion

    KW - lubrication

    KW - sliding prediction

    KW - striction prediction

    KW - finite-element method analysis

    KW - physical modelling experiment

    KW - finite-element method experiment correlation

    U2 - 10.1016/0924-0136(95)02181-7

    DO - 10.1016/0924-0136(95)02181-7

    M3 - Journal article

    VL - 61

    SP - 275

    EP - 286

    JO - Journal of Materials Processing Technology

    JF - Journal of Materials Processing Technology

    SN - 0924-0136

    IS - 3

    ER -