Leveling the cost and carbon footprint of circular polymers that are chemically recycled to monomer

Nemi Vora, Peter R. Christensen, Jérémy Demarteau, Nawa Raj Baral, Jay D. Keasling, Brett A. Helms, Corinne D. Scown*

*Corresponding author for this work

Research output: Contribution to journalJournal articleResearchpeer-review

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Abstract

Mechanical recycling of polymers downgrades them such that they are unusable after a few cycles. Alternatively, chemical recycling to monomer offers a means to recover the embodied chemical feedstocks for remanufacturing. However, only a limited number of commodity polymers may be chemically recycled, and the processes remain resource intensive. We use systems analysis to quantify the costs and life-cycle carbon footprints of virgin and chemically recycled polydiketoenamines (PDKs), next-generation polymers that depolymerize under ambient conditions in strong acid. The cost of producing virgin PDK resin using unoptimized processes is ∼30-fold higher than recycling them, and the cost of recycled PDK resin ($1.5 kg-1) is on par with PET and HDPE, and below that of polyurethanes. Virgin resin production is carbon intensive (86 kg CO2e kg-1), while chemical recycling emits only 2 kg CO2e kg-1. This cost and emissions disparity provides a strong incentive to recover and recycle future polymer waste.

Original languageEnglish
Article numbereabf0187
JournalScience Advances
Volume7
Issue number15
Number of pages12
ISSN2375-2548
DOIs
Publication statusPublished - 9 Apr 2021

Bibliographical note

Funding Information:
We acknowledge support from the U.S. Department of Energy (DOE) Bioenergy Technologies Office award number 1916-1597. This work relied on tools and modeling capabilities from the Joint BioEnergy Institute (http://www.jbei.org) supported by the DOE, Office of Science, Office of Biological and Environmental Research. Work at the Molecular Foundry-including process chemistry development for triketone monomer synthesis-was supported by the Office of Science, Office of Basic Energy Sciences, of the DOE under contract no. DE-AC02-05CH11231.

Publisher Copyright:
Copyright © 2021 The Authors, some rights reserved.

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