Injection Moulding of Plastic Parts with Surface Microstructures

Uffe Rolf Arlø, Hans Nørgaard Hansen, Erik Michael Kjær

    Research output: Chapter in Book/Report/Conference proceedingArticle in proceedingsResearchpeer-review

    Abstract

    In this study the replication of surface microstructures in injection moulding has been explored for Polypropylene at low mould temperatures. The issue of the physical mechanisms controlling replication has also been addressed. The mould micro geometries applied are essentially 2½D rectangular structures with heights of 9 µm and aspect ratios from 0.2 to 1. For topographical characterisation a confocal laser scanning microscope was used. The injection moulding process conditions were varied over the recommended process window for the material, and the process was analysed using commercial simulation software. Evidence suggests that step height replication quality, in a certain scale range, depends linearly on structure width. Further it was found that in this range, the replication quality depends strongly on process conditions.
    Original languageEnglish
    Title of host publicationProceedings of the 1st CIRP seminar on Micro and Nano Technology. Micro Engineering.
    EditorsH.N. Hansen, L. Alting
    PublisherInstitut for Produktion og Ledelse, DTU
    Publication date2003
    Publication statusPublished - 2003
    Event1st CIRP seminar on Micro and Nano Technology - Technical University of Denmark, Copenhagen, Denmark
    Duration: 13 Nov 200314 Nov 2003

    Conference

    Conference1st CIRP seminar on Micro and Nano Technology
    LocationTechnical University of Denmark
    CountryDenmark
    CityCopenhagen
    Period13/11/200314/11/2003

    Cite this

    Arlø, U. R., Hansen, H. N., & Kjær, E. M. (2003). Injection Moulding of Plastic Parts with Surface Microstructures. In H. N. H. L. A. (Ed.), Proceedings of the 1st CIRP seminar on Micro and Nano Technology. Micro Engineering. Institut for Produktion og Ledelse, DTU. http://www.ipl.dtu.dk/publikation/7891/dk/