Fractographic analysis of sandwich panels in a composite wind turbine blade using optical microscopy and X-ray computed tomography

Xiao Chen*

*Corresponding author for this work

Research output: Contribution to journalJournal articleResearchpeer-review

Abstract

This study provides a new perspective on the failure of sandwich panels in a composite wind turbine blade. Fractographic characteristics of fracture regions are examined thoroughly using optical microscopy and X-ray computed tomography. The detailed fractographic analysis leads to the identification of the failure modes and failure sequence. This study addresses an important but rarely studied the failure process in the sandwich panels cored with grooved foams. The partially resin-filled grooves lead to large voids in the foams that cause crack migration of skin/core debonding from one side of sandwich panels to the other. In this study, the adverse effects of the partially resin-filled foams are addressed and the associated challenges in the blade design are highlighted. It is found that the fracture of skin laminates under biaxial compression is characterized by a shear-dominated failure mode in the form of kink bands in two directions. The whitening of skin laminates under tension is caused by micro-cracks in the matrix and the fiber/matrix interface. Moreover, fiber breakage also occurs in the whitening region although it is not visually apparent. These fractographic characteristics could help the identification of the root causes of blade failure if similar observations are found.
Original languageEnglish
Article number104475
JournalEngineering Failure Analysis
Volume111
Number of pages12
ISSN1350-6307
DOIs
Publication statusPublished - 2020

Keywords

  • Matrix crack
  • Kink bans
  • Debonding
  • River line
  • Crack mitigration
  • X-ray computed tomography
  • DIC

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