Flow-Induced Fibre Compaction in a Resin-Injection Pultrusion Process

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Abstract

Resin-injection pultrusion (RIP) processes rely on high resin pressure for efficient impregnation. This study investigates the effects of flow-induced fiber compaction in RIP, considering temperature measurements and material characterization. Governing equations are derived, and a novel numerical framework is presented. The analysis reveals that fiber compaction reduces flow resistance, facilitating resin impregnation. In the case study, fiber compaction near the inlet resulted in upstream movement of the flow front and increased exit pressure. Furthermore, impregnation occurred over a longer distance due to increased fiber volume fraction at the profile center. The compaction response of the fiber material
remained largely independent of injection pressure magnitude. This research contributes to understanding material behavior and improving RIP processes.
Original languageEnglish
Title of host publicationProceedings of the 23rd International Conference on Composite Materials (ICCM23)
EditorsB. G. Falzon, C. McCarthy
Number of pages6
PublisherInternational Committee on Composite Material
Publication date2023
Publication statusPublished - 2023
Event23rd International Conference on Composite Materials - Belfast, Ireland
Duration: 30 Jul 20234 Aug 2023
Conference number: 23

Conference

Conference23rd International Conference on Composite Materials
Number23
Country/TerritoryIreland
CityBelfast
Period30/07/202304/08/2023

Keywords

  • Pultrusion
  • Process modelling
  • Fibre compaction
  • High-fidelity modelling
  • Liquid composite moulding

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