Experimental Analysis and Optimization of Gas Flow in an Open-Architecture Metal L-PBF System

Magnus Bolt Kjer*, Moritz Reinhard Ludwig Zwicker

*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingArticle in proceedingsResearchpeer-review

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Abstract

A sensor platform for experimental in-situ characterization of metal laser powder bed fusion (LPBF) is developed and used to analyze the gas flow across the powder bed. The gas flow in metal L-PBF is crucial to attaining transient and spatially consistent results. The gas flow removes spatter from the welding process as well as the plume consisting of metal condensate. Defects like porosity will result from these process byproducts not being removed. A CNC gantry with a flow sensor
mounted measured the gas velocity across the process area. The automated measurements were analyzed and used to improve the gas flow by changing the inlet geometry. The method can be used as a supplement to computational fluid dynamics, as well as a calibration tool for simulations, to improve the efforts toward better models of the metal L-PBF process.
Original languageEnglish
Title of host publicationProceedings of the 33rd Annual International Solid Freeform Fabrication (SFF) Symposium
PublisherThe University of Texas at Austin
Publication date2022
Pages1321-1330
Publication statusPublished - 2022
EventSolid Freeform Fabrication Symposium 2022: 33rd Annual Meeting - Hilton Austin, Austin, United States
Duration: 25 Jul 202227 Jul 2022
https://www.sffsymposium.org/

Conference

ConferenceSolid Freeform Fabrication Symposium 2022
LocationHilton Austin
Country/TerritoryUnited States
CityAustin
Period25/07/202227/07/2022
Internet address

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