Controlled feeding of hydrogen peroxide as oxygen source improves production of 5-ketofructose From L-sorbose using engineered pyranose 2-oxidase from Peniophora gigantea

5-Keto-D-fructose is a useful starting material for the synthesis of pyrrolidine iminosugars. It can be prepared by regioselective oxidation of L-sorbose using pyranose 2-oxidase (P2Ox) and O₂ as a cosubstrate. As the solubility of O₂ in aqueous solution is low and the affinity of P2Ox for O₂ is poor, we developed a new and efficient process for the production of 5-keto-D-fructose based on engineered P2Ox from Peniophora gigantea and in situ generation of O₂ from H₂O₂ with catalase. This kind of oxygen supply required efficient mixing of the bioreactor which was achieved by controlled feeding of H₂O₂ close to the impeller tip where energy dissipation rate is highest. Thus bubbling, known to affect enzyme stability, was largely avoided, and the process could be run up to 145% oxygen super-saturation which speeds-up P2Ox activity. Under these conditions quantitative oxidation of 180 g?L^-1 L-sorbose to 5-keto-D-fructose could be achieved within 4?h, resulting in a threefold higher overall productivity of the process compared to a process using gaseous oxygen supply. In addition, in situ generation of O₂ from H₂O₂ lowered the oxygen demand of the process by a factor of 100 compared to gaseous oxygen supply.