Characterizing Digital Light Processing (DLP) 3D Printed Primitives

Emil Tyge, Jens J. Pallisgaard, Morten Lillethorup, Nanna G. Hjaltalin, Mary Kathryn Thompson, Line Katrine Harder Clemmensen

Research output: Chapter in Book/Report/Conference proceedingArticle in proceedingsResearchpeer-review

Abstract

The resolution and repeatability of 3D printing processes depends on a number of factors including the software, hardware, and material used. When printing parts with features that are near or below the nominal printing resolution, it is important to understand how the printer works. For example, what is the smallest unit shape that can be produced? And what is the reproducibility of that process? This paper presents a method for automatically detecting and characterizing the height, width, and length of micro scale geometric primitives produced via a digital light processing (DLP) 3D printing process. An upper limit, lower limit, and best estimate for each dimension is reported for each primitive. Additionally, the roughness, rectangularity, and tilt of the top of each primitive is estimated. The uncertainty of the best estimate is indicated using standard deviations for a series of primitives. The method generalizes to unseen primitives, and the results illustrate that the dimension estimates converge as the size of the primitives increases. The primitives’ rectangularity also increases as the size increases. Finally, the primitives specified with 5 to 68μm varying heights have been estimated to group into five different heights with fairly low variance of the best estimates of the heights. This reflects how the requested geometry is parsed and produced by the printer.
Original languageEnglish
Title of host publicationProceedings of the 19th Scandinavian Conference on Image Analysis, SCIA 2015
PublisherSpringer
Publication date2015
Pages302-313
ISBN (Print)978-3-319-19664-0
ISBN (Electronic)978-3-319-19665-7
DOIs
Publication statusPublished - 2015
Event19th Scandinavian Conference on Image Analysis - Copenhagen, Denmark
Duration: 15 Jun 201517 Jun 2015
Conference number: 19
http://www.scia2015.org/

Conference

Conference19th Scandinavian Conference on Image Analysis
Number19
CountryDenmark
CityCopenhagen
Period15/06/201517/06/2015
Internet address
SeriesLecture Notes in Computer Science
Volume9127
ISSN0302-9743

Cite this

Tyge, E., Pallisgaard, J. J., Lillethorup, M., Hjaltalin, N. G., Thompson, M. K., & Clemmensen, L. K. H. (2015). Characterizing Digital Light Processing (DLP) 3D Printed Primitives. In Proceedings of the 19th Scandinavian Conference on Image Analysis, SCIA 2015 (pp. 302-313). Springer. Lecture Notes in Computer Science, Vol.. 9127 https://doi.org/10.1007/978-3-319-19665-7_25