Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing

Ali Davoudinejad; Alessandro Charalambis; Guido Tosello; Yang Zhang; Matteo Calaon; David Bue Pedersen; Hand Nørgaard Hansen

Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing

Ali Davoudinejad, Alessandro Charalambis, Guido Tosello, Yang Zhang, Matteo Calaon, David Bue Pedersen, Hand Nørgaard Hansen

Research output: Chapter in Book/Report/Conference proceeding › Conference abstract in proceedings › Research › peer-review

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Abstract

This research investigates the effect of injection moulding process parameters on photopolymer mould inserts produced with the Digital Light Processing (DLP) additive manufacturing (AM) method. The main motivation of applying AM to produce mould inserts, is the potential of reducing lead time and manufacturing cost, as well as achieving a more flexible manufacturing method in case of non-mass produced products such as prototypes. In this research moulds inserts of 20 x 20 x 2.7 mm with mould cavities as small as 5 x 4 mm in dimensions are tested. The parts are analyzed and evaluated by the measurements of different features and the influence of the IM process.

Original language	English
Title of host publication	Proceedings of the 18th International Conference of the European Society for Precision Engineering and Nanotechnology
Editors	D. Billington, R. K. Leach, D. Phillips, O. Riemer, E. Savio
Publisher	The European Society for Precision Engineering and Nanotechnology
Publication date	2018
Pages	383-384
ISBN (Electronic)	9780995775121
Publication status	Published - 2018
Event	18th International Conference of the european Society for Precision Engineering and Nanotechnology (euspen 18) - Venice, Italy Duration: 4 Jun 2018 → 8 Jun 2018

Conference

Conference	18th International Conference of the european Society for Precision Engineering and Nanotechnology (euspen 18)
Country/Territory	Italy
City	Venice
Period	04/06/2018 → 08/06/2018

Keywords

Additive manufacturing
Digital light processing
Soft tooling
Injection moulding

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Davoudinejad, A., Charalambis, A., Tosello, G., Zhang, Y., Calaon, M., Pedersen, D. B., & Hansen, H. N. (2018). Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing. In D. Billington, R. K. Leach, D. Phillips, O. Riemer, & E. Savio (Eds.), Proceedings of the 18th International Conference of the European Society for Precision Engineering and Nanotechnology (pp. 383-384 ). The European Society for Precision Engineering and Nanotechnology.

Davoudinejad, Ali ; Charalambis, Alessandro ; Tosello, Guido et al. / Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing. Proceedings of the 18th International Conference of the European Society for Precision Engineering and Nanotechnology. editor / D. Billington ; R. K. Leach ; D. Phillips ; O. Riemer ; E. Savio. The European Society for Precision Engineering and Nanotechnology, 2018. pp. 383-384

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abstract = "This research investigates the effect of injection moulding process parameters on photopolymer mould inserts produced with the Digital Light Processing (DLP) additive manufacturing (AM) method. The main motivation of applying AM to produce mould inserts, is the potential of reducing lead time and manufacturing cost, as well as achieving a more flexible manufacturing method in case of non-mass produced products such as prototypes. In this research moulds inserts of 20 x 20 x 2.7 mm with mould cavities as small as 5 x 4 mm in dimensions are tested. The parts are analyzed and evaluated by the measurements of different features and the influence of the IM process.",

keywords = "Additive manufacturing, Digital light processing, Soft tooling, Injection moulding",

author = "Ali Davoudinejad and Alessandro Charalambis and Guido Tosello and Yang Zhang and Matteo Calaon and Pedersen, {David Bue} and Hansen, {Hand N{\o}rgaard}",

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Davoudinejad, A, Charalambis, A, Tosello, G , Zhang, Y , Calaon, M , Pedersen, DB & Hansen, HN 2018, Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing. in D Billington, RK Leach, D Phillips, O Riemer & E Savio (eds), Proceedings of the 18th International Conference of the European Society for Precision Engineering and Nanotechnology. The European Society for Precision Engineering and Nanotechnology, pp. 383-384 , 18th International Conference of the european Society for Precision Engineering and Nanotechnology (euspen 18), Venice, Italy, 04/06/2018.

Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing. / Davoudinejad, Ali; Charalambis, Alessandro; Tosello, Guido et al.
Proceedings of the 18th International Conference of the European Society for Precision Engineering and Nanotechnology. ed. / D. Billington; R. K. Leach; D. Phillips; O. Riemer; E. Savio. The European Society for Precision Engineering and Nanotechnology, 2018. p. 383-384 .

Research output: Chapter in Book/Report/Conference proceeding › Conference abstract in proceedings › Research › peer-review

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AU - Calaon, Matteo

AU - Pedersen, David Bue

AU - Hansen, Hand Nørgaard

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AB - This research investigates the effect of injection moulding process parameters on photopolymer mould inserts produced with the Digital Light Processing (DLP) additive manufacturing (AM) method. The main motivation of applying AM to produce mould inserts, is the potential of reducing lead time and manufacturing cost, as well as achieving a more flexible manufacturing method in case of non-mass produced products such as prototypes. In this research moulds inserts of 20 x 20 x 2.7 mm with mould cavities as small as 5 x 4 mm in dimensions are tested. The parts are analyzed and evaluated by the measurements of different features and the influence of the IM process.

KW - Additive manufacturing

KW - Digital light processing

KW - Soft tooling

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M3 - Conference abstract in proceedings

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ER -

Davoudinejad A, Charalambis A, Tosello G , Zhang Y , Calaon M , Pedersen DB et al. Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing. In Billington D, Leach RK, Phillips D, Riemer O, Savio E, editors, Proceedings of the 18th International Conference of the European Society for Precision Engineering and Nanotechnology. The European Society for Precision Engineering and Nanotechnology. 2018. p. 383-384

Assessment of sub-mm features replication capability in injection moulding using a multi-cavity tool produced by additive manufacturing

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