A review of materials used in tomographic volumetric additive manufacturing

Jorge Madrid-Wolff; Joseph Toombs; Riccardo Rizzo; Paulina Nuñez Bernal; Dominique Porcincula; Rebecca Walton; Bin Wang; Frederik Kotz-Helmer; Yi Yang; David Kaplan; Yu Shrike Zhang; Marcy Zenobi-Wong; Robert R. McLeod; Bastian Rapp; Johanna Schwartz; Maxim Shusteff; Hayden Talyor; Riccardo Levato; Christophe Moser

doi:10.1557/s43579-023-00447-x

A review of materials used in tomographic volumetric additive manufacturing

Jorge Madrid-Wolff, Joseph Toombs, Riccardo Rizzo, Paulina Nuñez Bernal, Dominique Porcincula, Rebecca Walton, Bin Wang, Frederik Kotz-Helmer, Yi Yang, David Kaplan, Yu Shrike Zhang, Marcy Zenobi-Wong, Robert R. McLeod, Bastian Rapp, Johanna Schwartz, Maxim Shusteff, Hayden Talyor, Riccardo Levato, Christophe Moser^*

^*Corresponding author for this work

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Abstract

Volumetric additive manufacturing is a novel fabrication method allowing rapid, freeform, layer-less 3D printing. Analogous to computer tomography (CT), the method projects dynamic light patterns into a rotating vat of photosensitive resin. These light patterns build up a three-dimensional energy dose within the photosensitive resin, solidifying the volume of the desired object within seconds. Departing from established sequential fabrication methods like stereolithography or digital light printing, volumetric additive manufacturing offers new opportunities for the materials that can be used for printing. These include viscous acrylates and elastomers, epoxies (and orthogonal epoxy-acrylate formulations with spatially controlled stiffness) formulations, tunable stiffness thiol-enes and shape memory foams, polymer derived ceramics, silica-nanocomposite based glass, and gelatin-based hydrogels for cell-laden biofabrication. Here we review these materials, highlight the challenges to adapt them to volumetric additive manufacturing, and discuss the perspectives they present. Graphical abstract: [Figure not available: see fulltext.]

Original language	English
Journal	MRS Communications
Volume	13
Pages (from-to)	764–785
ISSN	2159-6859
DOIs	https://doi.org/10.1557/s43579-023-00447-x
Publication status	Published - 2023

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Madrid-Wolff, J., Toombs, J., Rizzo, R., Bernal, P. N., Porcincula, D., Walton, R., Wang, B., Kotz-Helmer, F., Yang, Y., Kaplan, D., Zhang, Y. S., Zenobi-Wong, M., McLeod, R. R., Rapp, B., Schwartz, J., Shusteff, M., Talyor, H., Levato, R., & Moser, C. (2023). A review of materials used in tomographic volumetric additive manufacturing. MRS Communications, 13, 764–785. https://doi.org/10.1557/s43579-023-00447-x

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title = "A review of materials used in tomographic volumetric additive manufacturing",

abstract = "Volumetric additive manufacturing is a novel fabrication method allowing rapid, freeform, layer-less 3D printing. Analogous to computer tomography (CT), the method projects dynamic light patterns into a rotating vat of photosensitive resin. These light patterns build up a three-dimensional energy dose within the photosensitive resin, solidifying the volume of the desired object within seconds. Departing from established sequential fabrication methods like stereolithography or digital light printing, volumetric additive manufacturing offers new opportunities for the materials that can be used for printing. These include viscous acrylates and elastomers, epoxies (and orthogonal epoxy-acrylate formulations with spatially controlled stiffness) formulations, tunable stiffness thiol-enes and shape memory foams, polymer derived ceramics, silica-nanocomposite based glass, and gelatin-based hydrogels for cell-laden biofabrication. Here we review these materials, highlight the challenges to adapt them to volumetric additive manufacturing, and discuss the perspectives they present. Graphical abstract: [Figure not available: see fulltext.]",

author = "Jorge Madrid-Wolff and Joseph Toombs and Riccardo Rizzo and Bernal, {Paulina Nu{\~n}ez} and Dominique Porcincula and Rebecca Walton and Bin Wang and Frederik Kotz-Helmer and Yi Yang and David Kaplan and Zhang, {Yu Shrike} and Marcy Zenobi-Wong and McLeod, {Robert R.} and Bastian Rapp and Johanna Schwartz and Maxim Shusteff and Hayden Talyor and Riccardo Levato and Christophe Moser",

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doi = "10.1557/s43579-023-00447-x",

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Madrid-Wolff, J, Toombs, J, Rizzo, R, Bernal, PN, Porcincula, D, Walton, R, Wang, B, Kotz-Helmer, F, Yang, Y, Kaplan, D, Zhang, YS, Zenobi-Wong, M, McLeod, RR, Rapp, B, Schwartz, J, Shusteff, M, Talyor, H, Levato, R & Moser, C 2023, 'A review of materials used in tomographic volumetric additive manufacturing', MRS Communications, vol. 13, pp. 764–785. https://doi.org/10.1557/s43579-023-00447-x

TY - JOUR

T1 - A review of materials used in tomographic volumetric additive manufacturing

AU - Madrid-Wolff, Jorge

AU - Toombs, Joseph

AU - Rizzo, Riccardo

AU - Bernal, Paulina Nuñez

AU - Porcincula, Dominique

AU - Walton, Rebecca

AU - Wang, Bin

AU - Kotz-Helmer, Frederik

AU - Yang, Yi

AU - Kaplan, David

AU - Zhang, Yu Shrike

AU - Zenobi-Wong, Marcy

AU - McLeod, Robert R.

AU - Rapp, Bastian

AU - Schwartz, Johanna

AU - Shusteff, Maxim

AU - Talyor, Hayden

AU - Levato, Riccardo

AU - Moser, Christophe

PY - 2023

Y1 - 2023

N2 - Volumetric additive manufacturing is a novel fabrication method allowing rapid, freeform, layer-less 3D printing. Analogous to computer tomography (CT), the method projects dynamic light patterns into a rotating vat of photosensitive resin. These light patterns build up a three-dimensional energy dose within the photosensitive resin, solidifying the volume of the desired object within seconds. Departing from established sequential fabrication methods like stereolithography or digital light printing, volumetric additive manufacturing offers new opportunities for the materials that can be used for printing. These include viscous acrylates and elastomers, epoxies (and orthogonal epoxy-acrylate formulations with spatially controlled stiffness) formulations, tunable stiffness thiol-enes and shape memory foams, polymer derived ceramics, silica-nanocomposite based glass, and gelatin-based hydrogels for cell-laden biofabrication. Here we review these materials, highlight the challenges to adapt them to volumetric additive manufacturing, and discuss the perspectives they present. Graphical abstract: [Figure not available: see fulltext.]

AB - Volumetric additive manufacturing is a novel fabrication method allowing rapid, freeform, layer-less 3D printing. Analogous to computer tomography (CT), the method projects dynamic light patterns into a rotating vat of photosensitive resin. These light patterns build up a three-dimensional energy dose within the photosensitive resin, solidifying the volume of the desired object within seconds. Departing from established sequential fabrication methods like stereolithography or digital light printing, volumetric additive manufacturing offers new opportunities for the materials that can be used for printing. These include viscous acrylates and elastomers, epoxies (and orthogonal epoxy-acrylate formulations with spatially controlled stiffness) formulations, tunable stiffness thiol-enes and shape memory foams, polymer derived ceramics, silica-nanocomposite based glass, and gelatin-based hydrogels for cell-laden biofabrication. Here we review these materials, highlight the challenges to adapt them to volumetric additive manufacturing, and discuss the perspectives they present. Graphical abstract: [Figure not available: see fulltext.]

U2 - 10.1557/s43579-023-00447-x

DO - 10.1557/s43579-023-00447-x

M3 - Review

C2 - 37901477

AN - SCOPUS:85169052835

SN - 2159-6859

VL - 13

SP - 764

EP - 785

JO - MRS Communications

JF - MRS Communications

ER -

A review of materials used in tomographic volumetric additive manufacturing

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