A new approach for the validation of filling simulations in micro injection moulding

Alberto Gava, Guido Tosello, Giovanni Lucchetta, Hans Nørgaard Hansen, Marco Salvador

    Research output: Chapter in Book/Report/Conference proceedingArticle in proceedingsResearchpeer-review

    Abstract

    In manufacturing polymer micro products, numerical simulations are used with the same purposes as in conventional injection moulding, mainly the optimization of micro components design, the optimization of process parameters and the decrease of production costs. Dedicated simulations softwares fail to correctly describe the melt flow in microstructures, mainly because phenomena such as tendency of polymers to slip in micro-channels, micro scale surface effects, and micro scale rheological behaviour are not considered. Therefore, accuracy of computer aided engineering simulations still needs to be improved. The main objective of this work is to evaluate whether the present numerical codes are suitable to characterize melt flow patterns in a micro cavity. In order to test the accuracy of the software, real and simulated experiments were performed and used to investigate the filling of a micro moulded component.
    Original languageEnglish
    Title of host publicationProceedings of the 9th International Conference on Numerical Methods in Industrial Forming Processes (NUMIFORM)
    Publication date2007
    Publication statusPublished - 2007
    EventInternational Conference on Numerical Methods in Industrial Forming Processes - Porto (Portugal)
    Duration: 1 Jan 2007 → …
    Conference number: 9th

    Conference

    ConferenceInternational Conference on Numerical Methods in Industrial Forming Processes
    Number9th
    CityPorto (Portugal)
    Period01/01/2007 → …

    Keywords

    • Filling simulation
    • Weld lines
    • Micro Injection moulding

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