3d Printed Mold for Powder Injection Molding Process

Alberto Basso*, Macarena Mendez Ribo, Anna Halina Danielak, Bolong Yang, Peter Kjeldsteen, Peter Valler, David Bue Pedersen, Yang Zhang

*Corresponding author for this work

Research output: Contribution to conferenceConference abstract for conferenceResearchpeer-review

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Abstract

Powder injection molding (PIM) is a well-established process that allows mass production of metal and ceramic components with complex geometries. This allows to eliminate the machining process and thus reduce the overall production cost. One of the limitations of the PIM process is the high cost for the production of the molds, making this technology non-remunerative for low rate manufacturing. Another constrain of this process is the need of two plate mold in order to remove the piece after the injection. The need of an opening mold generates a certain degree of restriction when complex pieces have to be produced; a common problem to the injection molded part, for example, is the one caused by the undercuts. Due to the mentioned problems, when highly customized parts are needed, or in the case of prototyping, machining has to be chosen instead of PIM. This work propose an innovative process for powder injection molding, making possible the use of this technology also when low production and high geometrical complexity of the part are required.
The use of PMC (Printed Mold Casting) consent to reduce heavily the mold manufacturing cost, making the PIM process feasible also in case of low production. In addition, by utilizing a single plate mold, a high degree of freedom in designing the part geometry is achievable, making the process valuable for production of customized products. In this study the complete process chain will be presented, focusing on the manufacturing of parts with different inner channels and showing the complexity that can be achieved.
Original languageEnglish
Publication date2019
Number of pages2
Publication statusPublished - 2019
EventJoint Special Interest Group meeting between euspen and ASPE Advancing Precision in Additive Manufacturing - Ecole Centrale de Nantes, Nantes, France
Duration: 16 Sep 201918 Sep 2019

Conference

ConferenceJoint Special Interest Group meeting between euspen and ASPE Advancing Precision in Additive Manufacturing
LocationEcole Centrale de Nantes
CountryFrance
CityNantes
Period16/09/201918/09/2019

Cite this

Basso, A., Mendez Ribo, M., Danielak, A. H., Yang, B., Kjeldsteen, P., Valler, P., ... Zhang, Y. (2019). 3d Printed Mold for Powder Injection Molding Process. Abstract from Joint Special Interest Group meeting between euspen and ASPE Advancing Precision in Additive Manufacturing, Nantes, France.
Basso, Alberto ; Mendez Ribo, Macarena ; Danielak, Anna Halina ; Yang, Bolong ; Kjeldsteen, Peter ; Valler, Peter ; Pedersen, David Bue ; Zhang, Yang. / 3d Printed Mold for Powder Injection Molding Process. Abstract from Joint Special Interest Group meeting between euspen and ASPE Advancing Precision in Additive Manufacturing, Nantes, France.2 p.
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abstract = "Powder injection molding (PIM) is a well-established process that allows mass production of metal and ceramic components with complex geometries. This allows to eliminate the machining process and thus reduce the overall production cost. One of the limitations of the PIM process is the high cost for the production of the molds, making this technology non-remunerative for low rate manufacturing. Another constrain of this process is the need of two plate mold in order to remove the piece after the injection. The need of an opening mold generates a certain degree of restriction when complex pieces have to be produced; a common problem to the injection molded part, for example, is the one caused by the undercuts. Due to the mentioned problems, when highly customized parts are needed, or in the case of prototyping, machining has to be chosen instead of PIM. This work propose an innovative process for powder injection molding, making possible the use of this technology also when low production and high geometrical complexity of the part are required.The use of PMC (Printed Mold Casting) consent to reduce heavily the mold manufacturing cost, making the PIM process feasible also in case of low production. In addition, by utilizing a single plate mold, a high degree of freedom in designing the part geometry is achievable, making the process valuable for production of customized products. In this study the complete process chain will be presented, focusing on the manufacturing of parts with different inner channels and showing the complexity that can be achieved.",
author = "Alberto Basso and {Mendez Ribo}, Macarena and Danielak, {Anna Halina} and Bolong Yang and Peter Kjeldsteen and Peter Valler and Pedersen, {David Bue} and Yang Zhang",
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Basso, A, Mendez Ribo, M, Danielak, AH, Yang, B, Kjeldsteen, P, Valler, P, Pedersen, DB & Zhang, Y 2019, '3d Printed Mold for Powder Injection Molding Process', Joint Special Interest Group meeting between euspen and ASPE Advancing Precision in Additive Manufacturing, Nantes, France, 16/09/2019 - 18/09/2019.

3d Printed Mold for Powder Injection Molding Process. / Basso, Alberto; Mendez Ribo, Macarena; Danielak, Anna Halina; Yang, Bolong ; Kjeldsteen, Peter ; Valler, Peter; Pedersen, David Bue; Zhang, Yang.

2019. Abstract from Joint Special Interest Group meeting between euspen and ASPE Advancing Precision in Additive Manufacturing, Nantes, France.

Research output: Contribution to conferenceConference abstract for conferenceResearchpeer-review

TY - ABST

T1 - 3d Printed Mold for Powder Injection Molding Process

AU - Basso, Alberto

AU - Mendez Ribo, Macarena

AU - Danielak, Anna Halina

AU - Yang, Bolong

AU - Kjeldsteen, Peter

AU - Valler, Peter

AU - Pedersen, David Bue

AU - Zhang, Yang

PY - 2019

Y1 - 2019

N2 - Powder injection molding (PIM) is a well-established process that allows mass production of metal and ceramic components with complex geometries. This allows to eliminate the machining process and thus reduce the overall production cost. One of the limitations of the PIM process is the high cost for the production of the molds, making this technology non-remunerative for low rate manufacturing. Another constrain of this process is the need of two plate mold in order to remove the piece after the injection. The need of an opening mold generates a certain degree of restriction when complex pieces have to be produced; a common problem to the injection molded part, for example, is the one caused by the undercuts. Due to the mentioned problems, when highly customized parts are needed, or in the case of prototyping, machining has to be chosen instead of PIM. This work propose an innovative process for powder injection molding, making possible the use of this technology also when low production and high geometrical complexity of the part are required.The use of PMC (Printed Mold Casting) consent to reduce heavily the mold manufacturing cost, making the PIM process feasible also in case of low production. In addition, by utilizing a single plate mold, a high degree of freedom in designing the part geometry is achievable, making the process valuable for production of customized products. In this study the complete process chain will be presented, focusing on the manufacturing of parts with different inner channels and showing the complexity that can be achieved.

AB - Powder injection molding (PIM) is a well-established process that allows mass production of metal and ceramic components with complex geometries. This allows to eliminate the machining process and thus reduce the overall production cost. One of the limitations of the PIM process is the high cost for the production of the molds, making this technology non-remunerative for low rate manufacturing. Another constrain of this process is the need of two plate mold in order to remove the piece after the injection. The need of an opening mold generates a certain degree of restriction when complex pieces have to be produced; a common problem to the injection molded part, for example, is the one caused by the undercuts. Due to the mentioned problems, when highly customized parts are needed, or in the case of prototyping, machining has to be chosen instead of PIM. This work propose an innovative process for powder injection molding, making possible the use of this technology also when low production and high geometrical complexity of the part are required.The use of PMC (Printed Mold Casting) consent to reduce heavily the mold manufacturing cost, making the PIM process feasible also in case of low production. In addition, by utilizing a single plate mold, a high degree of freedom in designing the part geometry is achievable, making the process valuable for production of customized products. In this study the complete process chain will be presented, focusing on the manufacturing of parts with different inner channels and showing the complexity that can be achieved.

M3 - Conference abstract for conference

ER -

Basso A, Mendez Ribo M, Danielak AH, Yang B, Kjeldsteen P, Valler P et al. 3d Printed Mold for Powder Injection Molding Process. 2019. Abstract from Joint Special Interest Group meeting between euspen and ASPE Advancing Precision in Additive Manufacturing, Nantes, France.