Advances in Planar and Integrated Magnetics
Publication: Research › Ph.d. thesis – Annual report year: 2012
The trend toward high power density, high operating frequency, and low profile in
power converters has exposed a number of limitations in the use of conventional wirewound
magnetic component structures. Transformers made of the planar principle
eliminate virtually some shortcomings of old‐fashioned wire wound types, and thus
planar magnetics, has in recent years, become increasingly popular in high frequency
power converters.
First, an overview of basic planar magnetics technology used in general dc‐dc converters
is presented. PCB or flexible PCB windings as a main construction together with planar
cores yield a number of advantages over the conventional magnetics. Meanwhile, some
limitations of planar magnetics are also introduced.
Secondly, fundamental characteristics of planar magnetics are investigated through
winding conduction loss, core loss, leakage inductance and interwinding capacitance.
Accordingly, a clear cognition for the intrinsic properties of planar magnetics has been
given. Trade‐offs is unavoidable in the magnetics design, and thus an analysis of tradeoffs
is necessary for an optimum design in a high quality dc‐dc converter. In addition, an
improved interwinding arrangement is proposed to further reduce winding conduction
loss, leakage inductance, and even interwinding capacitance.
With the development of multilayer PCB, the integrated magnetics with planar structure
can be easily implemented. Hence, planar integrated magnetics technique as a major
part of this thesis is investigated. The history and the evolution of integrated magnetics
in power converters have been described. It is recalled, that integrated magnetics allows
less number of parts, lower volume and cost of the converter, and higher efficiency.
Many innovative ideas are proposed and experimentally verified.
• E‐I‐E core structure with integrated transformers and inductors is applied into
the two recent developed dc‐dc topologies.
• A new method to integrate the current balancing transformer with common input
inductor for the primary‐parallel dc‐dc converter is proposed.
• A low profile and low cost integrated inductors with stacked I‐cores for multiplephase
interleaved dc‐dc converters is proposed.
• Ultra‐thin coupled inductors design for flexible PV module is introduced. A 1.5‐
mm thickness integrated coupled inductor with sandwich core structure is under
investigation.
• A “four quadrants integrated transformer” utilizing orthogonal flux to decouple
the two primary windings has been applied to a dual‐input isolated boost dc‐dc
converter.
| Original language | English |
|---|---|
| Publication date | 2011 |
| Publisher | Technical University of Denmark |
|---|---|
| Number of pages | 228 |
| ISBN (print) | 978‐87‐92465‐88‐7 |
| State | Published |
Projects
Planar Magnetics for High Grade Converters
Project: PhD
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